I’ve slowly realized some traits about myself that are kinda, well, stupid. One of the big ones is that I find I’m far too willing to adapt to certain discomforts and inconveniences instead of actually, you know, solving a problem, and this bites me on the ass. Often a lot of biting. In fact, when it comes to this issue with my ’89 Ford F-150, my ass has been bitten so much it’s like my ass is part of the buffet at some sort of underwater Sizzler that caters to the shark community. And I think I’ve finally realized I just need to fix the damn thing.
The thing I need to fix is a deceptively tiny thing, just five broken teeth on the 164-tooth flywheel. When I think about it, I reason that hey, the flywheel still has 96.9512195% of its teeth! How big a deal can this, be, really? The odds of the starter meshing with the part of the flywheel missing teeth is be a tiny probability, right? How bad could it be?


Well, the truth is that it actually can be pretty bad! Even though it’s just five teeth, I was delusional to think that that means that there would be a tiny chance of the starter ending up away from that small gap of broken teeth, because engines don’t really work that way.
No, it’s not just about where the flywheel will end up in relation to the starter once I shut the engine. Because the engine has to cycle — compression and power and intake, and, yes, exhaust — it has to “spin over” to start, which means those five teeth actually have a fairly high chance of ending up right in line with the starter pinion, with which they cannot and will not mesh. It all depends on where in the cycle everything starts, and if the engine can build enough momentum to fire by the time those five teeth come around. Often times it doesn’t go well.
Really, it seems like this is the case most of the time, because even though I’ll try turning the key in an act of unbridled, unbent optimism, most of the time I’m just greeted with mocking whirring sound as the starter gear spins freely, unbothered by meshing with teeth that turn a whole 300 cubic-inch engine.
So, that means what I have to do is put it in neutral, jam that parking brake down nice and hard and say a little bracha just to be safe, take that big socket wrench I keep in the cab [Ed Note: I donated Jason that wrench partly out of pity. -DT], roll under the truck, get the socket on the crankshaft pulley bolt, and crank the engine over a few times to hopefully get the starter gear in place to mesh with some teeth on the ring gear.
This process, as you can maybe imagine, kind of sucks: if it’s wet – which it has been here a lot lately — you get all moist laying on the ground, it gets my arm all greasy, and often I scrape my knuckles against the fan blades. Then, I roll out, get back in the car, turn the key and hope. I feel like when I started doing this, it would go pretty quick, but lately I feel like I have to roll under the truck and crank that engine three, four, five, or more times before it’ll actually get the starter meshed and turn that engine over.
Why? Why is it like that? Am I not cranking it over enough times? I feel like I am – I can feel the compression of the engine at various cycles, and one time it even kicked back, which hurt. [Ed Note: Jason do not do this with the key in the ignition! -DT].
Anyway, the point is, I’ve been living with it like this for quite a while now. And I have been using the truck for things! I took it to Charlotte for an Ikea run, I helped with a move, I did dirty things to help neighbors, dump runs, all the usual truck stuff. And, for the most part, this is the sort of thing where I can roll under it to turn it on once, and just not turn it off as long as I’m using it.
But sometimes you need to turn a truck off! Sometimes it has to be parked or sometimes it’ll stall just because the universe doesn’t want to make things too easy for you or whatever! And then, that’s when it gets shitty. For example, this past weekend I took a trip down to Wilmington to pick up all those Citroën 2CV parts and I went with a friend, and that makes a difference, because having someone who is not you witness the absurd hassles you put yourself through to, say, start a truck, that delivers some much-needed perspective.
This friend was remarkably patient with it all, but I could tell that the struggles to start the truck were not, um, endearing, let’s say. It happened a few times – a stall as we were just heading off, another starting ordeal after getting gas, and then came the worst one: The Getting Coffee Ordeal.
The Getting Coffee Ordeal
My friend wanted some coffee as we arrived in Wilmington, which seemed fine by me – we even found a drive-thru coffee place just to avoid the hassle of having to park the truck and turn it off. It was a great idea! But holy crap did it go wrong.
Right as I turned into the drive-through lane, the truck stalled. My heart sank as I tried the key and heard the grimly-expected whirr. I grabbed the wrench and rolled under the truck to crank it over, got back in to try the key, and repeated this far too many times, to no avail.
Then the owner of the coffee shop came out to remind me of an obvious, glaring truth: I was blocking her drive through. People were driving by and glaring at me. I was impeding the commerce of a locally-owned coffee shop all because I was too big of an idiot to just fix my damn truck. I went back under. I tried the key. I went under again, key again, under again – no avail. My friend went in to get coffee, came back out to find me still at it. A bit of panic was setting in.
What if my compiled roster of sins and failings had all come due, and this was now my fate? What if I was doomed to do this forever, like Sisyphus and his rock, but instead it’s me, blocking a drive through, desperately trying to start a truck?
Eventually, thankfully, something took pity on me and the teeth meshed and the truck started. I got the hell out of there as quickly as possible, but now the specter of a stall or any hiccup lingered over my head, like a big oily sword of Damocles, waiting to ruin my day. I made it to Stephen’s place, where I did have one more session of below-truck cranking, but then I just left the truck running while I loaded the parts and made it back home, all without turning the truck off once.
I made it back, everything was fine, but I think I finally learned my lesson: sometimes, adaptability is a curse. Yes, I can usually deal with an inconvenience with a car’s operation, I can get used to doing some awkward little trick to make something basic happen, but what we’re willing to tolerate can often snowball, and before you know it you’re on your back cranking an engine by hand, over and over, every time you want to start your truck. And that’s absurd.
This won’t be that big a deal to actually fix. I’m just going to finally do it, and then when the decadent luxury of a truck that starts with a key, like a 1979 Rolls-Fucking-Royce, finally hits me, I’m going to remember that this is simply how it should always have been. I shouldn’t have been willing to accept, for so damn long, something so absurdly sub-par. Why do I do this to myself? And, not just to myself, as I learned what seems like just a little whatever I can deal with soon becomes a big whatever for whomever is unfortunate enough to have to deal with me and this problem.
So, friends, please, take it from me: if there’s an annoying little thing on your car that you’re just sort of working around, take a moment to step back and think about what you may be doing. Even if you’re used to it, and it’s not even something you think about anymore, is it actually a big deal? Ask someone who isn’t you. See what they’re willing to endure. And then maybe rethink things.
Don’t end up like me, friends. I really better fix this stupid thing this time.
But it’s currently theft proof. Haha
You could setup a hidden camera and leave the keys in it then just await clickbait. YouTube riches could be yours.
Kids these days have no idea what a manual transmission is.
I mean just saying, but couldn’t you just pop-start the truck? Or at the very least, just push the truck a bit, drop the clutch in gear, and even if it doesn’t start, it should at least get the ring gear to a good part?
I feel like even in your drive-through story, you and friend could have just pushed it out of the way….
” did dirty things to help neighbors”
Done dirt cheap, obv.
“Help” is not a word you want to forget to put in that sentence.
The 1961 Dodge Lancer I drove in high school had some missing teeth. But I was able get it started by violently shifting my weight back and forth. Kind of an ordeal with an automatic transmission. But I stayed clean.
I hate to second guess, but couldn’t two grown men push the pickup out of the way?
Let me push.
It’ll start.
Let me PUSH!
It’ll START!
This was my thought
Also I love that the tag for “idiocy” yields two articles: one written by each of the founders.
A website founded by idiots, for idiots, about idiots.
Wait….
So on one hand, I FINALLY dealt with the drooping headliner board on my pickup, and even installed some sound/heat insulation so the cab roof doesn’t ring like a bell every time I shut the door. I couldn’t get the headliner board to stay concave so I just ran a screw through it into a roof bow.
On the other hand, there’s still the power steering hoses, harmonic balancer, PCV valve (hiding behind the power steering pump), knock sensor, et cetera ad nauseam.
At least you had the decency to feel shame and guilt about blocking traffic. Many, many, TOO many people just brazenly shit right in front of god and everybody and don’t think twice about it. Embarrassment is a great teacher, but only if you are aware there are other people in the world.
If only this truck was owned and maintained by your home owner’s association!
Then it would be someone ELSE’s problem!
I can’t stand when things don’t work right on my stuff, which naturally restricts the amount of stuff I have as there’s only so much time to keep everything in near full working order. That said, I did have a dead-spot starter in my ’90 Legacy starting around the 1/4M mile mark, but I only had to bonk it with a hammer about once every 6 months and it was easy-access, plus it was a manual, so I always had the push/roll start option. Had a replacement starter in the back and never bothered to change it out as it didn’t get worse and I still trusted an old OEM starter over an AutoZone labor camp rebuild.
I hope the fix is a 2nd starter motor attached via a belt and pulleys through a ratchet to the front pulley, mounted where the AC probably isn’t.
Hemi E-torque units can be had cheap enough
Could it be getting harder because more teeth are being knocked off?
And he’s damaging the teeth on the starter too. This is going to double the cost of the eventual repair.
Oh, geez … Don’t tell me you’re growing up, too?
Let’s not jump to any conclusions until we find out what Jason ultimately does as a “fix.”
Thank gawd it’s not a battery issue or the chain saw would be coming out for sure!
Battery-> inverter->electric chainsaw adapted to spin the engine by pressing it against the serpentine belt. Oh wait, better make that a cordless chainsaw or the inverter will overload with the inrush current. So make that battery, inverter, charger to keep the chainsaw battery charged and finally adapted chainsaw. There we go! No dropping the transmission needed!
Sounds like a winning formula to me! Genius!! I can already see Jason posting the story after he tries this fail proof idea out….Kudos for not having to mess with the tranny
How Jason Fixes His Truck
Rock ————— 4:1
Hose Clamp(s) — 6:1
Piece of Wood — 8:1
Two or More —– 1:1
of These
This doesn’t bode well for the 2CV project…
I had a Volvo I needed to use a screwdriver to start.
Yes, it was mine.
What type of screwdriver did you own?
Thats so old fashioned and old school tech. Some uninvited thugs started my Mom’s Kia Forte with a USB cable! Turns out that method didn’t disable the loud security alarm much to their chagrin.
I look at things like this in this manner: Do you want to spend a few hours under the truck once, or even more time under the truck randomly spread out and at the least convenient, most annoying moments possible?
A few years ago, I drove around in a car that only started a third of the time. When it didn’t start, the starter motor would have to be tapped with a wrench while the key was turned in the ignition. The problem was, this was a two person job, so I had to not turn off the car unless I was with someone that could help me start it. I drove around like this for months because the starter motor bolts were rusted into place and I couldn’t get them unstuck. When I finally fixed it, it was such a relief. Just fix it, it’s worth it.
Dang Torch, not sure which surprises me more. That you didn’t fix it yet, or that your farm is over 150 miles long.
(don’t you only need to turn 1/4 turn with a wrench to get past the broken teeth? And you are definitely old enough to not put up with this shit.)
That was my thought as well. Since the engine rotates clockwise when you’re looking at it from the front, then you should be able to put the socket wrench on it with the handle pointing to the driver’s side and pull down only enough to move it an inch or two. That should advance the flat spot past the starter gear so that it will take up and spin through most of the remaining teeth. Cranking it over too far is going to leave you with a shorter run of good teeth on the flywheel, and likely more failed starts and trips under the truck.
The best solution, of course, is just fixing the damn flywheel. ;P
Just fix it. You will be happier and life will be easier. Years ago my ’98 Ranger was becoming increasingly difficult to shift, but I just kept putting up with it. Eventually I bit the bullet and did a complete clutch job, replacing every component that I touched with new, including the flywheel, as any new part I installed would outlive the rest of the truck. What was killing me apparently was a pilot bearing that had disintegrated. A 50 cent part.
Having a truck that suddenly worked properly changed my relationship with it completely, and it has been dead on reliable ever since and is usually my daily driver around town. We’re all old enough to enjoy the little luxuries in life, and you deserve to have a truck that won’t clog up the coffee shop drive-thru.
I sincerely believe cars respond to a little love. You showing the some love with all those new parts probably had residual effects in areas not directly related. You took care of the old girl and she returned the favor.
Lesson learned: Can’t get coffee in The Marshal.
Surely Stephen would have let you use the bathroom.
All 4 struts on my car are blown. I’ve had the replacement set on hand for at least 2 months now. But I do a whole lot of “eh the ride isn’t really THAT bad….” to keep myself from doing that work.
The good thing is it gets worse gradually, so you can keep adjusting your benchmark.
Ha, good to know I’m not the only one doing that with a car with all struts blown and telling myself the ride isn’t really that bad. I haven’t even ordered the replacements yet, lol. At least my kids are grown and have their own cars (& their own places) so it’s usually just me in the car. However, it’s getting pretty damn dire now so it looks like I may be placing an order for the 300TD this week.
When my kids were in high school & before they had their driver’s licenses I was always chauffeuring them and their friends so the car always had a full set of passengers. After my Mk4 VW Golf TDI (RIP) was totalled by a rear-ender I got a Mk2 Jetta 4-door, also a diesel, with failing rear struts which quickly blew thanks to the frequent full loads of passengers but I replaced them in short order; fortunately on that model it was a remarkably easy and quick job. Good thing, as the Jetta’s rear tires (on aftermarket wheels installed by the previous owner) were rubbing on the insides of the wheelwells even with skinny little teenagers in the back.
As for the 300TD I no longer have the motivation of having to ferry people but I really do need to replace the struts anon…
Great engine.
From experience, it can kick over when manually rotated (liken any engine) and is much more likely to do so when it’s been run recently.
So yeah, in short, I agree with your conclusion – change out the flywheel ASAP.
I’m guessing you can’t just grab a drive belt by hand and force the engine over? Years ago I had a car which had its starter solenoid incorrectly wired and occasionally it wouldn’t crank. Moving the engine just an inch one way or another was enough for it to crank, so I was able to grab the serp belt and force the engine to move a little and that worked well enough,
The heater control knob in my RX8 started acting funny where different positions would either read fully cold or fully hot. I took it apart down to the potentiometer and cleaned it with electrical contact cleaner. After that no matter what position you put it in it always reads fully cold. This was 2009 or 2010. I’ve had an entire replacement panel since 2012 or 13 but have not put it in yet despite it being only about a 15 minute job. I just never saw the point to it as I never drive the car in winter or generally bad weather.
Have you tried turning it off and back on again?