Home » Some Madman Yanked This Old Mail Truck Out Of A Field, Then Swapped Its Engine For A Massive 9-Cylinder Radial From An Airplane

Some Madman Yanked This Old Mail Truck Out Of A Field, Then Swapped Its Engine For A Massive 9-Cylinder Radial From An Airplane

Radial Mail Truck

There are many vehicles you can reasonably expect to see at EAA AirVenture Oshkosh each year. Anything that flies is a safe assumption to make, as would be seeing Volkswagen Beetles with chopped-off roofs, thousands of RVs, and military trucks. Something you won’t usually see is a mail truck, yet there was one just randomly parked in one of the showplane areas during AirVenture 2026. This is Project Airmail, and it’s no typical mail truck. Instead of delivering mail, this truck delivers aircraft-grade horsepower with a Lycoming R-680 nine-cylinder radial engine. Yes, this truck is functional, and oh yeah, it moves.

Project Airmail’s positioning during EAA AirVenture Oshkosh 2026 was honestly hilarious. It was located just north of Boeing Plaza, parked next to the aerobatic aircraft of the International Aerobatic Club. The truck stopped me in my tracks at first, because it was such a weird thing to find only feet away from an Airbus A350 and a bunch of Extras.

Vidframe Min Top
Vidframe Min Bottom

If you walked up to the truck from the front, you might have wondered, like I did, why a random mail truck was parked in a high-traffic area of an air show. But a short walk to the rear answers all, just to generate many more questions. At some point in this truck’s past, someone gutted the interior, and in the space that once carried mail sits a rather sizable Lycoming R-680 aircraft radial. I had the same questions as everyone who stood around me. Does it run? How does the transmission work? Who built this madness?

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Mailbox taillights! Mercedes Streeter

Sadly, some of the owners of the showplanes parked at AirVenture don’t really hang around their aircraft all day, and the Airmail truck was no different. I stopped by the truck multiple times, but never identified its owner. I’ve been able to figure out some details by examining the truck for about an hour, but I wasn’t satisfied. Thankfully, digital creator Jon Uelsmann lucked out and got to talk with the owner, so now I have much more of the story of how this rig came to be.

A Predecessor To The Grumman LLV

Let’s start with the base vehicle.

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An AM General FJ-8C similar to Project Airmail. Credit: Car & Classic Listing

The builder, Ron, says that the truck is a “1984 GMC Mail Truck,” but I think there’s a bit more going on there. The body is that of an AM General FJ-8C mail truck, which was built in 1984. The FJ-8C had a chassis by AM General, an AMC 258 cubic-inch straight-six, a three-speed automatic, and parts commonality with Jeep CJs and J-series trucks. In stock form, you’re talking about 115 horsepower of package delivery fury.

These trucks were used alongside Jeep DJ Dispatchers in the era before the legend of the Grumman LLV. Like those other mail trucks of old, the AM General FJ-8C does not have an aluminum body, and instead it rocks steel.

After their mail service careers, many FJ-8Cs were turned into food trucks, local delivery vans, and even hot rods. It’s possible that, at some point in this truck’s past, the AMC gear was removed for GMC power. I highly recommend checking out some AM General FJ-8C builds, because they get really awesome. But I think Project Airmail might be the build to rule them all.

Project Airmail

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Mercedes Streeter

Ron found this example rusting away in a field. He dragged it home and decided to do something different with this build. After cleaning up the body, he sourced a Lycoming R-680 nine-cylinder radial engine.

These mills were built beginning in 1929 and were notable for being the first production aero engine by Lycoming Engines. Notable for its reliable power, the R-680 became a standard in general aviation and military trainers for years. R-680s were placed in everything from the 1930s Stinson Airliner to the 1930s Waco S Series biplane. Lycoming built more than 26,000 examples of these engines, and they can still be found in use today. This example is said to have been taken from a Stearman/Boeing PT-13 Model 75, which was used as a military training biplane in the 1930s and the 1940s.

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Mercedes Streeter

The R-680 was a solid piece of engineering for its day. In 1930, Aviation Week described how it was built:

A quieting curve on the cam ring, and the employment of a rotary induction system have contributed to the smooth operation. All oil pipes have been eliminated, both the pressure and return oiling systems operating either through cored or drilled holes in the castings.

Delicate gear-trains and high speed rotary parts have been, as far as possible, eliminated. Ignition is furnished by one dual type vertical magneto with’ two independent distributors. The whole ignition system can easily be shielded, should it be desirable. The lubrication system consists of one pressure pump and two scavenger pumps built into one complete unit. Starter and generator drives are mounted in easily accessible parts of the engine and starter operates directly on an extension of the crankshaft. The generator drive is such that it may be withdrawn for inspection.

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Mercedes Streeter

At launch, the 680.04 cubic-inch, nine-cylinder R-680 made a verified 210 HP at 2,000 RPM and had a weight-to-power ratio of 2.24 pounds per horsepower. As placed in a Stearman PT-13, the R-680 made 220 HP. We’ll get back to that in a moment.

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Mercedes Streeter

Since a radial engine is meant to spin a propeller and not the input shaft of a transmission, Ron devised a Rube Goldberg-style pulley system to drive both the transmission and accessories. A thick belt on a large-diameter pulley filters down to a smaller pulley that drives the alternator or generator, and one more pulley is on the input shaft of the transmission. The radial engine is air-cooled, so no radiator or related ancillaries are present. However, since there isn’t a ton of airflow inside of a truck, every cylinder has its own cooling fan. An inertia starter spins the engine over.

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Mercedes Streeter

As there isn’t a propeller or anything else acting as a flywheel, timing had to be pulled from 30 degrees to 15 degrees so the engine would stay running. The pulleys of different sizes were used because, like typical aircraft piston engines, the R-680 doesn’t rev much higher than the 2,000 RPM range where it makes peak power. Having the big pulley at the top and the small pulley on the transmission is supposed to make the power a bit more usable.

That transmission, or more accurately, transaxle, came from a Chrysler Concorde, which is front-wheel drive. Normally, this unit has four forward speeds, but in Project Airmail, the only available gears are reverse and second. Ron didn’t have an explanation for this, but this transmission is computer-controlled, and I found no module. The transmission may be just stuck in second because it doesn’t have a control unit. Apparently, that doesn’t matter as, per Ron, the radial has so much torque that the truck could probably do a wheelie in the one gear it has, anyway.

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Mercedes Streeter

Other Concorde bits include the axle shafts, hubs, and brakes. Everything else, from the engine cradle to the unique cantilever rear suspension with 750-pound springs, was designed in CAD and cut on a plasma table.

Something I really love about the truck is its attention to detail. On the right wall sit two 500-pound “bombs” on a rack with a background of the engine’s schematics.

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Mercedes Streeter

But they aren’t just there for show. One is a fuel tank, and the other is an oil tank. The amazing part is that the engine is said to run on 87-octane pump gas just fine, so long as there isn’t ethanol in the fuel.

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Mercedes Streeter

The details aren’t just in the tanks, either. The exhaust ducting is simply metal art, and I giggled so much at the mailbox taillights. Honestly, had I not been told that this truck was once a rust bucket, I would never have known.

Maybe I’m crazy, but this is actually a cool implementation of a steering yoke:

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Mercedes Streeter

I also like the front end, which gets its grille from a 1950s Ford, the headlight buckets from a 1939 Chevy, and the headlight trim rings from a 1949 Studebaker. The cutouts around the headlights, taillights, and grille were all done by Ron. The front end works so well to make the truck look like a vehicle that you might find in a Fallout game. Apparently, the fenders come from a 1937 Chevrolet, and the steering yoke is 3D-printed. Oh yeah, the interior is full of even more of that incredible metalwork.

Before you ask, of course there’s video of this beauty running! I wouldn’t have published this article if I didn’t have a clip for you. Sadly, I didn’t see it leave Oshkosh, but YouTube came to the rescue (click here if you don’t see the embed):

Move Over, Grumman LLV

Oh, what a glorious way to lose hearing. While Ron has not fully documented the build, you can click here to see some videos and shorts from the truck’s build.

While I never got to meet Ron, I’d like to believe he’d have great gearhead stories to tell. This is a guy who saw a dilapidated mail truck and could have done the same slammed V8 builds that everyone else does. Look, that’s not a knock on LS builds. I respect anyone who can make something with their own two hands. But the creativity of this one is off the charts. Ron shoved a radial engine in this thing and sent it. I don’t even care that there’s technically only double the horsepower from stock; I can only imagine it’s 100 times the fun.

I’ve been a fan of the Grumman LLV since I was a kid, and you know what, I think I have a new dream mail truck. Forget a Chevy S-10 with an aluminum body; I’d love to run around in Project Airmail! This build now makes me wonder about the craziest road-going vehicle that could benefit from radial power.

Top graphic images: Mercedes Streeter

 

 

 

 

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Navarre
Navarre
2 months ago

I really wanted to do a rotary swap in my younger days, but I wasn’t sure how to deal with the rotaries I looked at spinning the engine around the crank instead of the other way around. I hadn’t considered a belt (or chain) drive, but I often over-engineer myself out of pursuing a project. Something about perfect being the enemy of the good…

Scott
Member
Scott
2 months ago

It’s oddly beautiful, though I don’t need the guns/bombs/paintjob.

But Dear Sweet Baby Jeebus, I imagine you’d need to wear serious ear protection just to drive that thing around the block!

Angry Bob
Member
Angry Bob
2 months ago

That is amazing!

MaximillianMeen
Member
MaximillianMeen
2 months ago

The transmission may be just stuck in second because it doesn’t have a control unit. 

Or maybe because Ron is a big Sammy Hagar fan?

Cars? I've owned a few
Member
Cars? I've owned a few
2 months ago

There is/was a guy in St. Helena, CA that mounted a Continental W670-9A seven-cylinder radial on the back of a bug with a PROP.

TheSamba.com :: Beetle – 1958-1967 – View topic – VW Beetle with radial engine

Radial-engine, Prop-driven VW Headed to Bonneville

I saw it on a trip back in 2018. It was at a Harley rental place that appears to now be closed permanently according to Google Maps.

That’s not the only radial he had up and running:

Unusual tourist attraction of B-36 engine found in St. Helena – ABC7 San Francisco

Dave Larkman
Dave Larkman
2 months ago

That’s the only radial engine I’ve ever used, from the one time I flew a plane.

A bright yellow Stearman.

H4llelujah
H4llelujah
2 months ago

YES! AARRRGHH IVE BEEN WAITING FOR THIS! I saw it in a clip a week or so ago and I was dying to know more about it.

G_Tee_Free
Member
G_Tee_Free
2 months ago

I love the engineering; unfortunately, the paint/wrap styling looks horrendous, giving me Ed Hardy x MAGA vibes. The rest is amazing; I love wacky builds like this with all of myself, including my pee pee.

RAMbunctious
RAMbunctious
2 months ago
Reply to  G_Tee_Free

I agree, and I fkn HATE that anything patriotic or having to do with the flag is now MAGA coded. They don’t own the rights to patriotism or the flag, in fact most of them are hypocrites that go against it.

M SV
M SV
2 months ago

Weird. Probably some bi plane guys looking for one of those engines. Im shocked cooling isn’t an issue. His mounts look beefer then the waco engine cradles. But they used some heavy steal. Maybe 4x the weight then when modern materials are used to rebuild them.

Cerberus
Member
Cerberus
2 months ago

I designed a car something like a Gee Bee R1/2 fuselage with open wheels that would have had a Rotec 9 under a NACA cowling. It would also use a belt, but to drive a lower shaft to the transmission that would sit behind it and had a cooling fan as a flywheel (stole that idea from a Focke Wulf 190).

Weren’t those transmissions known for being a problem?

H4llelujah
H4llelujah
2 months ago
Reply to  Cerberus

Yes, if fluid wasn’t changed like every 50,000 miles they were usually dead by 100,000.

And nobody ever changed the fluid in them.

Still, I imagine this thing isn’t going to put too many miles on, and if it goes, chances are this guy is resourceful enough to handle it lol!

Scoutdude
Scoutdude
2 months ago

On most of that era of computer controlled Chrysler transmissions reverse is engaged purely mechanically by the shift lever. Putting it in D allows fluid to flow to the forward gear solenoids, if there is no input from a computer it will engage 2nd gear as a limp home mode.

Definitely a cool crazy build.

Anonymous Person
Anonymous Person
2 months ago

“This example is said to have been taken from a Stearman/Boeing PT-13 Model 75, which was used as a military training biplane in the 1930s and the 1040s.”

So they’re really old engines?

Also,

“The details aren’t just in the tanks, either. The exhaust ducting is simply metal art, and I giggled so much at the mailbox taillights. Honestly, had I not been told that this truck was once a rust bucket, I would never have known.”

The exhaust reminded me of one of those Gatling guns from the gangster era.

Last edited 2 months ago by Anonymous Person
Dark Helmet
Member
Dark Helmet
2 months ago

The exhaust reminded me of the GAU-8/A Avenger installed in the A-10 Warthog. The Avenger has 7 barrels around a central hub. This goes one better with 8.

DNF
DNF
2 months ago
Reply to  Dark Helmet

Chain guns!
Once you go electric, you’ll never go back!

Parsko
Member
Parsko
2 months ago

Unsupported input to that transmission is giving me heart palpations. That bearing ain’t gonna last long.

LastStandard
LastStandard
2 months ago
Reply to  Parsko

Yup, had that exact same thought as soon as I saw that belt going through the floor.

A Reader
A Reader
2 months ago
Reply to  Parsko

Same!! But there’s some kind of a fabricated plate bolted to the front of the transmission – no clear photo but is it possible they put a side load bearing in that?

Parsko
Member
Parsko
2 months ago
Reply to  A Reader

I didn’t see that. I’m gonna have another look on my way home. Thanks.

Abdominal Snoman
Member
Abdominal Snoman
2 months ago

There’s always this MR2: https://youtu.be/EaKXCAx5YGs

They never managed to get the power from the engine to wheels reliably enough for endurance racing and kept breaking chains, 90 degree adapters, or just about anything they could try.

Spopepro
Member
Spopepro
2 months ago

Yeah, I was going to say that I thought I remembered a lemons car.

Howie
Member
Howie
2 months ago

Thirded. He started down the road of a jet engine after that, but I lost the thread

1978fiatspyderfan
1978fiatspyderfan
2 months ago

I actually used a 1997 P38 GM mail truck for my delivery truck. It was actually bought by a medical facility tricked out to power medical devices during health fairs. I bought it in 2013 with 38,000 miles. It had a diesel, and all kinds of fancy stuff. Nothing better than the block heater that I plugged into my porch light that allowed me to start up the truck and have instant heat at 3am when it was below zero outside. The all aluminum body had no rust. Unfortunately the brain of the transmission wasn’t all aluminum.

DNF
DNF
2 months ago

Sounds like a very cool truck

Mike F.
Member
Mike F.
2 months ago

Nothing says, “America, f**k yeah!!” like a giant eagle on the side of a mail truck powered by an aircraft engine. (Hell of a build, though.)

John Beef
Member
John Beef
2 months ago
Reply to  Mike F.

With exhaust guns sticking out the side! All you need is Jesus Christ behind the wheel blowing away anti-fascism protestors.

DNF
DNF
2 months ago
Reply to  John Beef

No one does modern irony better than fascists engaged in international terrorism claiming they are “anti fascist”.
Pro Stalinist anti-human rights, anti-democracy, anti-american would be dictators.
They have chosen open warfare on us.
That works too.

Howie
Member
Howie
2 months ago
Reply to  John Beef

Uh, the Pope has been declared woke

First Last
Member
First Last
2 months ago
Reply to  Mike F.

Yeah it’s too bad all these American symbols have been so heavily appropriated and weaponized by these political dildos, because this build makes me want to say “America f**K yeah” in completely unironic fashion.

The American Steampunk aesthetic of the whole thing is pretty damn rad. I dig it.

Rod Millington
Member
Rod Millington
2 months ago

It’s majestic.

All hail the Air Mail!

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